Automatic Bulk Material Loading System image

Automatic Bulk Material Loading System

Delivering intelligent, unmanned, and high-precision bulk truck loading solutions across global ports, grain hubs, and industrial storage facilities.

Highlights

  • 24/7 unmanned operation, no on-site attendance required
  • AI LiDAR scanning for auto measurement of truck size, box height and tare weight
  • Multi-point radar positioning to avoid material overflow and spillage
  • Three weighing options available, including high-precision static hopper scales

Performance Features

01

AI Laser Radar & Automated Weighbridge Detection

Utilizing AI algorithms and industrial laser radar, the system automatically identifies license plates, measures vehicle length and box height at the weighbridge, and records tare weights to establish complete truck profiles.

02

Smart Radar Positioning & Automatic Multi-Point Discharge

Equipped with ultrasonic and radar distance/height sensors, the system guides drivers via LED displays and voice prompts to exact loading spots, dynamically shifting discharge points to prevent material spillage.

03

Three High-Precision Weighing Modes for Diverse Silos

Supporting static hopper scales for high precision, dynamic belt scales for continuous flow, and dual-scale alternating weighers for retrofitting older silos, the system adapts perfectly to all terminal process requirements.

04

Terminal ERP Interface & Full Unmanned Workflow

Interfacing seamlessly with port management and delivery platforms, the central server automatically verifies pickup authorizations, tracks loaded tonnages in real time, and logs historical database records.

FAQ

How does the system achieve completely unmanned truck loading without on-site manual guidance?
The system combines AI laser radar, IP67 LED displays, 60 W voice prompts, and radar position sensors to automatically guide drivers to exact spots, shift loading points, and measure weights without human operators.
What are the primary differences between the three weighing options (Hopper, Belt, and Dual-Scale)?
Hopper scales provide the highest static precision; Belt scales offer continuous dynamic weighing; Dual-scale alternating weighers deliver high static accuracy specifically designed for retrofitting existing silos.
Can this system be retrofitted onto existing older grain silos without major civil engineering?
Yes, the alternating bulk grain scale option and flexible side-wall chute installation allow older grain depots to be upgraded to fully unmanned automation with minimal structural modifications.
How does the system integrate with existing port ERP or yard management software?
The system's central server links with port delivery systems via optical networks, sharing real-time vehicle weights, queue statuses, and historical database records automatically.

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