Automatic Grain Sampler image

Automatic Grain Sampler

Unattended Smart Sampling

Highlights

  • Delivers rapid automated sampling cycle
  • Full-coverage zero-dead-zone sampling.
  • Equipped with a long X-axis gantry rail
  • Handles versatile materials

Performance Features

01

Gantry Smart Robotic Structure

Built with heavy-duty gantry dual-axis rails and precision servo drives, replacing traditional manual multi-probe mechanisms to achieve reliable 24/7 autonomous sampling across all truck types.

02

3D Vision & Full Coverage

Integrates 3D vision sensing to accurately determine truck bed dimensions and automatically avoid obstacle ribs, sampling randomly across edges, corners, and bottom layers for true sample representativeness.

03

Patented Clog-Free Probe Design

Employs a patented self-cleaning probe head and pneumatic suction channel that prevents clogging even when sampling high-moisture, frozen grains, or light bulky materials like rice husk.

04

Automated Safety & Unattended Workflow

Detects driver safe-zone positioning before automatically initiating sampling, seamlessly connecting with logistics and weighing systems to execute 100% unmanned grain inspection.

FAQ

Can this sampling system handle difficult materials like wet grain, frozen grain, or light rice husks?
Yes. The system adopts patented anti-clogging self-cleaning probe heads and high-pressure pneumatic suction systems, ensuring continuous, smooth operation without clogging even when penetrating frozen or fibrous rice husk loads.
How does the Automatic Grain Sampler solve sample representativeness and anti-cheating issues?
Traditional manual sampling is prone to human bias or selective insertion. This system uses 3D vision algorithms to randomly target truck bed boundaries, corners, and variable depths, guaranteeing objective and unmanipulated raw material samples.
How long does a single sampling cycle take, and can it operate completely unmanned?
A standard sampling cycle is completed in under 30 seconds per truck. Once the system detects the truck is stationary and the driver is in a safe location, sampling starts automatically, fully replacing manual operators.
Can this Automatic Grain Sampler integrate with existing ERP, weighbridge, and grain testing systems?
Yes. This sampling system provides open Ethernet and MODBUS interfaces, enabling seamless data binding between vehicle RFID tags, weighbridge weights, sample IDs, and downstream automated lab testing equipment.

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