Batching Scale Systems

High-Precision & Reliable Multi-Material Dosing for Flour and Feed Processing

Highlights

High conversion speed up to 100 processing cycles per second
Superior weighing accuracy
Capacities span from 500 kg to 2000 kg
Prevents material residue and dust leakage

Performance Features

2TYJP Series Batching Scale System

• Equipped with premium load cells and pneumatic components to guarantee long-term operational stability.
• Rolled with 4 mm WISCO steel plates utilizing non-destructive flaw detection welding for strict structural symmetry.
• Features a humanized industrial design with built-in manholes, calibration weight racks, and non-toxic wear-resistant inner coating.
• Integrated high-speed signal processing achieves 100 conversions per second with static precision superior to 0.1% F.S.

SPLC Series Batching Scale

• Designed specifically for precise multi-material proportion weighing in post-processing flour blending and feed manufacturing operations.
• Delivers highly reliable batching accuracy with static precision under 0.1% F.S. and dynamic material accuracy under 0.3% F.S.
• Engineered with an optimized sealing structure that eliminates material entrainment, internal residue, and environmental dust leakage.
• Operates reliably under standard cylinder working pressures of 0.4 to 0.6 MPa with low maintenance requirements.

FAQ

How do 2TYJP and SPLC series batching scales maintain high accuracy during continuous industrial operation?

Both series combine Toledo precision load cells with 100 ops/sec high-speed signal processing, achieving static accuracy within 0.1% F.S. and dynamic accuracy within 0.3% F.S. The symmetrical 4 mm WISCO steel structure and pneumatic hammers eliminate material hang-up to maintain consistent weighing accuracy.

What automation control and communication interfaces are integrated into these batching systems?

Standard configurations feature Modbus RS485 or Profibus DP communication interfaces. These protocols enable direct, real-time data transmission between the batching scale, central PLC control units, and host computers for automated recipe management and remote monitoring.

How does the structural design prevent material contamination, entrainment, and dust leakage?

The scale body is rolled using 4 mm WISCO steel plates with non-destructive flaw-tested welds. The internal surface features sandblasting and a non-toxic wear-resistant coating. Combined with AirTAC pneumatic sealing components and symmetrical hopper geometry, it completely eliminates material entrainment, dead spots, and dust leakage.

What discharge feeding mechanisms are available for loss-in-weight batching applications?

For loss-in-weight operations, the system offers two distinct controlled discharge modes: variable frequency feeders and variable frequency screw conveyors. Both setups utilize Mitsubishi inverters to regulate discharge speed according to specific material flow traits and recipe targets.

What capacity options and bin configurations can be customized for plant installation?

Standard single-batch specifications range from 500 kg to 2000 kg (1,102 lbs to 4,409 lbs) with flexible 1-machine-to-16-bin gate setups. Furthermore, specialized scale dimensions, inspection manholes, and test weight racks can be custom-engineered to match client site constraints.

Engineer your Batching Scale Systems with GSS

Tell us your request — we will determine the right configuration and send a proposal.