Sampling & Inspection System image

Sampling & Inspection System

Automated End-to-End Grain Quality Inspection

Highlights

  • Fully automated end-to-end integration
  • Dual-space blinded privacy protection
  • Fast 8-minute comprehensive inspection
  • Modular scalable layout with patented non-clogging probes

Performance Features

01

Seamless Sampling-to-Inspection Integration

Integrates IoT, 3D visual vehicle detection, robotic sampling, and automated pneumatic transfer into a single streamlined station. The system automatically transports representative samples directly from the truck bed into the lab inspection module, eliminating manual sample handling, transport delays, and intermediate risk points.

02

Blinded Dual-Space Privacy & Fraud Prevention

Features a flexible modular setup encompassing automatic sampling, sub-sampling, impurities cleaning, fine grinding, NIR testing, physical inspection, sample archiving, and residual grain disposal. Built-in pre-treatment modules process samples in strict accordance with national GB inspection standards.

03

8-Minute Multi-Parameter Inspection & Data Lineage

Completes full physical (foreign matter, dockage, test weight, head rice yield) and chemical (moisture, protein, crude fat, starch) testing in under 8 minutes per vehicle. Real-time test results are automatically linked to ERP/WMS/LIMS platforms for automated price calculation, unloading guidance, and data traceability.

04

Modular Architecture

Features a flexible modular setup encompassing automatic sampling, sub-sampling, impurities cleaning, fine grinding, NIR testing, physical inspection, sample archiving, and residual grain disposal.

FAQ

How does the system eliminate “courtesy grain” and manual cheating?
It uses dual blind-sample shielding—physical and electronic—to fully decouple seller identity from the sample. The entire process is 100% touch-free, eliminating manual intervention and relationship-based grain.
What grain quality metrics can the system test automatically?
It automatically tests physical metrics such as impurity, damaged kernels, test weight, moisture, and milled rice yield, plus chemical metrics including protein, crude fat, and starch via NIR.
Can the system handle high-moisture grain or light materials like rice husk without clogging?
Yes. With patented anti-clogging, self-cleaning probes, pneumatic transfer, and modular pre-treatment, it reliably handles high-moisture grain, frozen/caked grain, and rice husk without clogging or cross-batch contamination.
How long does the complete sampling-to-testing process take per truck?
Only 8 minutes per truck—from automatic sampling and pneumatic transfer to sample preparation, full NIR and physical testing, and data upload—significantly reducing vehicle queuing time.

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